Turbine Housing Alignment

Turbine housing removal.jpg (22816 bytes) The turbine housing (right) is held to the bearing housing (middle) by a press fitting and a ring which you can see loose between the two housings.  There are 4 bolts that tap into the turbine housing (3 visible here, the fourth behind the turbo) which tighten the ring down and hold the sections together.  To loosen the turbine housing, you must loosen all 4 bolts (but do not remove).  The one next to the oil drain flange will butt up against that flange.  Use this as leverage to pop the turbine housing free by backing out the bolt against the flange.  When it is free, you will be able to rotate the turbine housing 360 degrees with respect to the other housings, but we only want about 10-15 degrees as explained below.
Compressor housing alignment.jpg (29676 bytes) Here is a view of the complete assembly from the compressor housing side.  Once the turbine housing is loose, rotate it so the exhaust manifold flange (horizontal red line) is perpendicular to the compressor outlet (vertical red line).  As you can see, I have it slightly counter-clockwise from perpendicular which seems to work fine.  It's not critical to get it exactly perpendicular, but close.  Once the compressor housing is lined up, this should also make the oil fittings vertical on the bearing section.  The oil fittings can be located by the flanged fitting seen above and the inverted flare fitting on the opposite side.  The coolant fittings are the remaining two metric pipe thread fittings.
Turbo assembly front.jpg (17011 bytes) A view of the complete assembly from the front...
Turbo assembly back.jpg (17014 bytes) ...from the back...
Turbo assembly bottom.JPG (16047 bytes) ...from the bottom...
Turbo assembly top.jpg (15942 bytes) ...and from the top.  Here we can see the bolts through the manifold mounting holes threaded into the adapter.  And, if you look close just in front of the manifold, you can see the cap screws counter-sunk into the adapter plate which thread into the existing turbo flange mounting holes.